5 basic manufacturing core concepts and ideas in 2022

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Prologue

What is the next industrial metaverse?In the early days of the internet, there was a lot of talk about the “information superhighway.” This was the idea that the internet would become a sort of global infrastructure, like a highway system, that would allow people to share information and connect with each other in new and powerful ways.

Today, we are on the verge of a new era of technological development, one that is being driven by advances in virtual reality, artificial intelligence, and other cutting-edge technologies. This new era is often referred to as the “metaverse,” and it has the potential to revolutionize the way we live, work, and play.

The metaverse is a shared, virtual space that is created by the convergence of the physical and digital worlds. It is a place where people can interact with each other and with digital content in a natural and immersive way.

Think of the metaverse as a kind of “ virtual reality 2.0.” It is an evolved version of the virtual reality that we are already familiar with, one that is richer, more realistic, and more interactive.

One of the most exciting aspects of the metaverse is that it will be open to everyone. Unlike the early days of the internet, which were dominated by a few large companies, the metaverse will be built on open standards and accessible to anyone with a computer or a AR/VR headset.

This is a hugely important development, as it will allow for the development of a new class of applications and experiences that are not possible in the physical world.

In the metaverse, you will be able to visit virtual worlds that are created by other people, or you can create your own. These worlds can be as simple or as complex as you like, and they can be designed for any purpose, from entertainment and education to work and commerce.

The possibilities are truly endless, and we are only just beginning to explore what the metaverse will make possible.

However, in order for the metaverse to reach its full potential, we need to create a new type of company culture, one that is friendly to architects and developers, so that they can invent the technology and frameworks required for the next industrial metaverse.

The current state of the art in virtual reality is still far from the metaverse. We are only just beginning to scratch the surface of what is possible.

Content of this Report

This “The Andvaranaut Labs Report“ will cover 5 basic core concepts and ideas, which have an impact in today’s Solution Architecture, as well as in Research and Development within the Manufacturing area.

The report covers the following topics:1. Connected Manufacturing2. The Internet of Things3. Industry 4.04. Smart Manufacturing5. Additive Manufacturing

Buzzword Definition

1. Connected Manufacturing:This concept explores the idea of using connectivity to create a more efficient and effective manufacturing process. By connecting different parts of the manufacturing process, it will be easier to identify and solve problems, as well as improve communication and collaboration between different teams.

2. The Internet of Things: The Internet of Things (IoT) is a network of physical devices, appliances, and other objects that are connected to the internet and can collect and exchange data. This concept is becoming increasingly important in manufacturing as it can be used to collect data about the manufacturing process, which can then be used to improve efficiency and quality.

3. Industry 4.0: Industry 4.0 is the term used to describe the fourth industrial revolution. This concept focuses on the use of digital technologies to improve the efficiency of manufacturing. By using digital technologies, manufacturers can collect data about the manufacturing process

4. Smart Manufacturing:Smart Manufacturing is a term used to describe the use of technology to improve the efficiency of manufacturing processes. This can include the use of sensors and data analytics to improve the flow of materials and information, as well as the use of automation and robotics to improve the speed and accuracy of production.

The benefits of smart manufacturing include improved quality, reduced costs, and improved sustainability. In addition, smart manufacturing can help to create new jobs and business opportunities.

5. Additive Manufacturing & 3D Printing:3D printing is a process of making three-dimensional objects from a digital file. The objects are made by laying down successive layers of material until the object is complete.

3D printing has a number of advantages over traditional manufacturing methods. It is faster, cheaper, and more flexible. In addition, 3D printing does not require the use of expensive tools and dies, and there is no need for large production runs.

3D printing is being used in a variety of industries, including healthcare, aerospace, and automotive. It is also being used to create customized products, such as eyeglasses and prosthetics.

1. Connected Manufacturing

The newest details in Connected Manufacturing are exciting for those in the industry.Here's what you need to know.

The world of manufacturing is changing rapidly. New technology is making it possible for factories to be more connected than ever before. This is leading to a new era of "connected manufacturing."

What is connected manufacturing?Connected manufacturing is a term that refers to the use of technology to connect different parts of the manufacturing process. This can include things like linking machines together so they can share data, using sensors to collect data about the manufacturing process, and using cloud-based software to manage all of this data.

The goal of connected manufacturing is to make the manufacturing process more efficient and to allow for better quality control. By connecting all of the different parts of the process, manufacturers can identify bottlenecks and problems more quickly. They can also collect data about the manufacturing process that can be used to improve it.

What are the benefits of connected manufacturing?There are many benefits of connected manufacturing. One of the most important is that it can help manufacturers save time and money.

Another benefit is that it can improve the quality of the products that are produced. By collecting data about the manufacturing process.

Siemens PLM XceleratorThe Siemens PLM Xcelerator Platform software products are designed to work together in Connected Manufacturing. Opcenter is used as MES (Manufacturing Execution System), Opcenter APS is used for Advanced Planung Scheduling, and Sinumerik Integrate is used on the shopfloor. All of these products are connected to each other and to the manufacturing equipment, so that production can be monitored and controlled in real time. This allows for a more efficient and effective manufacturing process.

In a connected factory, data is collected throughout the production process to create a complete digital twin of both the factory and the products being produced. This data can be used to improve quality and efficiency by providing insight into how the production process is running and where improvements can be made.

Siemens Sinumerik IntegrateSiemens Sinumerik Integrate is a software suite within the Xcelerator Platform that enables connected manufacturing by providing a complete digital twin of the production process. It uses data collected from sensors throughout the factory to create a real-time view of the production process. This data can be used to improve quality and efficiency by providing insight into how the production process is running and where improvements can be made.

Siemens OpcenterIn a rapidly developing world, manufacturers are looking for new ways to increase productivity and optimize their workflows. Siemens Opcenter is a comprehensive software suite that helps manufacturers achieve these objectives by providing a complete overview of the production process. With Opcenter, manufacturers can connect their machines, people, and processes to create a digital ecosystem that supports Industry 4.0 and the Internet of Things.

Siemens Opcenter provides a single point of control for all manufacturing operations. It offers a suite of software modules that can be customized to the specific needs of each manufacturer. The Opcenter portfolio includes modules for advanced planning and scheduling (APS), manufacturing execution systems (MES), quality management, and plant intelligence.

Enabling a real-time view of the production process, enabling manufacturers to make informed decisions that improve quality and reduce costs.

Opcenter provides the foundation for a connected enterprise, supporting the digital transformation of manufacturing.

It enables manufacturers to take advantage of the latest Industry 4.0 technologies, such as the Internet of Things and artificial intelligence.

With Siemens Opcenter, manufacturers can create a digital ecosystem that supports Industry 4.0 and the Internet of Things.

2. IIoT

In recent years, the industrial internet of things (IIoT) has been a hot topic in the manufacturing sector. The IIoT is the use of internet-connected devices and sensors to collect data about industrial processes and equipment. This data can be used to improve efficiency, quality, and safety in manufacturing.

MindsphereOne platform that is becoming increasingly popular for IIoT is Mindsphere. Mindsphere is a cloud-based platform from Siemens that enables manufacturers to collect, analyze, and visualize data from their connected devices and equipment.

There are many benefits to using Mindsphere for IIoT. First, it can help manufacturers reduce downtime and improve quality by providing real-time visibility into the condition of their equipment. Second, it can help optimize production by providing data-driven insights into process and equipment performance. Third, it can help improve safety by providing alerts when conditions deviate from normal operating parameters.

If you are considering using Mindsphere for IIoT in your manufacturing operation, there are a few things to keep in mind. First, Mindsphere is a cloud-based platform, so you will need to have a reliable internet connection. Second, you will need to purchase Siemens Mindsphere Edge software to collect data from your devices and equipment. Finally, you will need to have the resources in place to manage and analyze the data that is collected.

If you are looking to improve efficiency, quality, and safety in your manufacturing operation, Mindsphere for IIoT is a great option to consider.

3. What is Industry 4.0?

Industry 4.0 is the current trend of automation and data exchange in manufacturing technologies. It includes cyber-physical systems, the Internet of Things, cloud computing and cognitive computing.

Industry 4.0 creates what is called a "smart factory". In a smart factory, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over time, more and more processes and objects will be connected to the Internet of Things, allowing for a better exchange of data and more efficient decision-making. What is RAMI 4.0? The Reference Architecture Model for Industry 4.0 is a reference model that can be used to guide the development of Industry 4.0 solutions. RAMI 4.0 is based on three pillars: • A physical world model that captures the relevant physical processes and objects • A virtual world model that creates a digital twin of the physical world • A decision-making model that uses data from the physical and virtual worlds to make decentralized decisionsThe physical world model is based on the OPC UA standard. The virtual world model is based on the IEC 61499 standard. The decision-making model is based on the Distributed Common Ground System - Architecture Framework (DCGS-AF). How can RAMI 4.0 be used? RAMI 4.0 can be used to develop Industry 4.0 solutions that are interoperable, scalable and secure. Interoperability is achieved by using standards-based models of the physical and virtual worlds. Scalability is achieved by using a decentralized decision-making model. Security is achieved by using a security-by-design approach that takes into account the risks associated with Industry 4.0 solutions. What are the benefits of using RAMI 4.0? • Interoperability: Industry 4.0 solutions developed using RAMI 4.0 will be interoperable with other Industry 4.0 solutions. • Scalability: Industry 4.0 solutions developed using RAMI 4.0 will be scalable.The Impact of Industry 4.0 on SMBs

Industry 4.0 is the current trend of automation and data exchange in manufacturing technologies. It includes cyber-physical systems, the Internet of Things, cloud computing and cognitive computing.

The first two Industrial Revolutions created a lot of wealth, but it was the third one, powered by steam and then electricity, that really took off. This was the era of the great global Mittelstand – the family-owned, export-orientated businesses that dominate the German economy.

Now we are in the midst of the fourth Industrial Revolution, driven by digital technologies. And once again, the wealth is concentration at the top. The global 1% now has as much wealth as the rest of the world put together.

But there is a new danger on the horizon. This time it is the rise of the Public Private Partnership (PPP). These are deals between governments and private companies, usually in infrastructure projects. The problem is that these deals are often used to transfer public wealth into private hands, with the risk of corruption and cronyism.

This is not just a problem for the countries involved. It is a global problem, because it is part of a wider trend of the transfer of wealth from the global south to the north. This is the new colonialism, and it is being driven by the need for finance for the PPPs.

So will Mittelstand companies be still leading the industry in terms of technology, with innovative products and services that are helping to shape the future?

5GThe march toward Industry 4.0—the fourth industrial revolution—has been ongoing for some time now. Industry 4.0 is all about using data and technology to improve manufacturing efficiency and quality. The goal is to make factories more "smart" and connected, so they can run themselves with minimal human intervention.

One of the key technologies driving Industry 4.0 is the Internet of Things (IoT). IoT devices are sensors and other devices that are connected to the internet and can collect and transmit data. This data can be used to improve manufacturing processes and make them more efficient.

5G is the newest generation of cellular technology, and it's being hyped as a transformative technology that will enable all sorts of new applications and services. But 5G is not well suited for industrial applications, and it can actually be counterproductive in an Industry 4.0 environment.

5G is designed for high-speed, low-latency applications like streaming video and gaming. But in an industrial setting, reliability and resiliency are more important than speed. 5G is also not very secure, and it doesn't work well in environments where there is a lot of interference (such as factories).

For these reasons, 5G is not a good fit for Industry 4.0. It's not necessary, and it can actually be a hindrance. Stick with the tried-and-true technologies that are already being used in Industry 4.0, like WiFi and Ethernet. They may not be as flashy as 5G, but they're more reliable and secure.

4. Smart Manufacturing

As the automotive industry becomes more complex, the need for efficient and effective manufacturing processes increases. Smart Manufacturing is a term used to describe the use of technology and data to improve manufacturing processes. Siemens Opcenter is a software platform that helps companies to manage and optimize their manufacturing processes. It provides users with a single view of the manufacturing process, from design to delivery.

Siemens Opcenter helps companies to improve their manufacturing processes in several ways. Firstly, it provides a clear view of the manufacturing process, from design to delivery. This helps managers to identify bottlenecks and optimize processes. Secondly, it helps companies to manage their production data. This data can be used to improve quality control and reduce waste. Finally, Siemens Opcenter helps companies to connect their manufacturing processes to the wider supply chain. This ensures that materials and products are delivered on time and to the correct specification.

Siemens Opcenter is a powerful tool that can help companies to improve their manufacturing processes. However, it is important to remember that technology is only part of the solution. The success of Smart Manufacturing depends on the people who use it.

As the automotive industry becomes increasingly digitized and connected, manufacturers must pay close attention to cybersecurity. Smart Manufacturing, which relies on digital technologies and data to optimize production, is particularly vulnerable to cyber threats.

Siemens has been a leader in Smart Manufacturing, with its Opcenter platform helping manufacturers to increase efficiency and quality while reducing costs. With the addition of new cybersecurity features, Opcenter can now help protect manufacturers from cyber attacks.

The Siemens Opcenter platform now offers comprehensive cybersecurity protection for Smart Manufacturing. By integrating industrial security solutions from Siemens, Opcenter provides a complete, end-to-end security solution for Smart Manufacturing. This includes protection for industrial control systems (ICS), operational technology (OT), and information technology (IT) systems.

With Opcenter, manufacturers can now have complete visibility into their cybersecurity posture, with real-time monitoring and reporting of potential threats. Opcenter can also help manufacturers to quickly respond to and recover from cyber attacks.

The addition of these new cybersecurity features makes Siemens Opcenter the most comprehensive and secure Smart Manufacturing platform on the market. By choosing Siemens Opcenter, manufacturers can be confident that their Smart Manufacturing operations are protected from cyber threats.

Smart Manufacturing in automotive using siemens opcenter addressing cybersecurity

The automotive industry is under pressure to increase productivity and efficiency while reducing costs. To meet these challenges, manufacturers are turning to smart manufacturing technologies, such as the Siemens Opcenter platform.

Opcenter is a comprehensive, end-to-end solution that helps manufacturers optimize their production processes. It includes modules for production planning, execution, and quality management, as well as data analytics and machine learning.

One of the key benefits of Opcenter is its ability to address cybersecurity threats. The platform includes built-in security features, such as event logging and user activity monitoring, that help to identify and mitigate potential risks.

In addition, Opcenter integrates with Siemens’ industrial security products, such as the Siemens SCALANCE S Industrial Security Appliance (ISA) and SINEMA Remote Connect, to provide additional protection. The ISA is a hardware appliance that provides network-level security for industrial control systems.

Opcenter’s comprehensive approach to security helps to ensure that manufacturers can safely and securely adopt smart manufacturing technologies.

5. AM (Additve Manufacturing)

Additive Manufacturing (AM) is a process of making three-dimensional solid objects from a digital file. The objects are made from successive layers of material that are joined together. The three-dimensional object is created by adding successive layers of material until the desired shape is achieved.

AM has been around since the 1980s, but it was only in the last decade that the technology has become widely used in manufacturing. In the past, AM was used mostly for prototyping and for the production of small batches of parts. But now, with the advent of new technologies and the increasing availability of 3D printers, AM is being used more and more for the production of large batches of parts, and even for the mass production of parts.

There are several different types of AM, but the most common are:

Convergent Modeling: In engineering, the term "convergent modeling" is used to describe the process of combining two or more different types of data or models to create a single, integrated model. This can be done for a variety of reasons, but the most common is to take advantage of the strengths of each type of data or model to create a more accurate or complete picture of the system being studied.

One common example of convergent modeling is the combination of STL (stereolithography) data with solid geometry data in NX (formerly Unigraphics NX). Solid geometry data is typically very accurate, but can be difficult to work with when creating complex shapes. STL data, on the other hand, is easier to work with but is not always as accurate as required.

By combining these two types of data, it is possible to create a single, integrated model that is both accurate and easy to work with. This can be a huge advantage when designing complex shapes or when working with large data sets.

NX allows you to combine two or more objects into a single object via “Boolean” Commands. This function will create a single object from two or more objects, but will preserve the individual objects within the new object. This can be useful if you need to maintain the individual objects for some reason.

Convergent modeling can be a great way to take advantage of the strengths of both STL and solid geometry data. By combining these two types of data, you can create a more accurate and easier to work with model of your system.

With Convergent Modeling, you can quickly and easily create complex shapes that would be difficult to create with solid geometry alone.

Do you ever find yourself working with both STL files and solid geometry in NX? If so, you may be interested in Convergent Modeling.

What is Topology Optimization? Topology optimization is a design optimization method that is used to find the best possible layout of a design. This is usually done by starting with a blank design and then gradually adding or removing material until the desired result is achieved. Topology optimization can be used for a variety of applications, including mechanical designs, electrical circuits, and even building layout. It is a powerful tool that can help engineers find the best possible design for their needs. Topology optimization is a powerful tool that can help engineers find the best possible design for their needs.

3D Printing: This is a type of AM that uses a process called 3D printing. In this process, a printer is used to lay down successive layers of material, such as plastic, metal, or ceramic. The printing process is repeated layer by layer until the desired shape is achieved.

3D SLA Printing:This is a type of AM that uses a process called stereolithography (SLA) or something similar. Like a powder bed printer. In this process, a laser is used to curing a photosensitive resin. The curing process is repeated layer by layer until the desired shape is achieved.

3D Concrete Printing: This is a type of AM that uses a process called 3D concrete printing. In this process, a printer is used to lay down successive layers of concrete. The printing process is repeated layer by layer until the desired shape is achieved.

3D Laser Deposition Cladding:This is a type of AM that uses a process called selective laser melting (SLM). In this process, a laser is used to melt a metal powder. The melting process is repeated layer by layer until the desired shape is achieved.

Hybrid Manufacturing: This is a type of AM that uses a combination of two or more processes, such as SLA and SLM. In this process, a laser is used to cure a photosensitive resin and to melt a metal powder. The curing and melting processes are repeated layer by layer until the desired shape is achieved.

AM is a rapidly evolving technology that is being used in a variety of industries, such as aerospace, automotive, medical, and consumer goods. AM has the potential to revolutionize manufacturing, and it is important for businesses to stay up-to-date on the latest developments in this technology.

How are SMBs doing these days?

Mittelstand companies are leading the industry in terms of technology, with innovative products and services that are helping to shape the future.The global Mittelstand is a powerful force that has driven much of the world's economic growth. Until recent years, it has been extending its dominance in key areas such as invention and technology.

There are many reasons for this. First, the Mittelstand is highly innovative, always looking for new ways to improve their products and services. Second, they are very efficient, often able to produce more with less. And third, they are very adaptable, able to quickly change their business models to meet the needs of a rapidly changing world.

The global Mittelstand is also highly decentralized, which gives it a big advantage in a world where centralized institutions are increasingly being hacked and infiltrated by minions of small interst groups. The Mittelstand is much more difficult to control and manipulate than any centralized institution.

3 years ago, the Mittelstand was a thriving ecosystem of small and medium sized businesses in Germany.

However, over the past 3 years, this global fragile SMB ecosystem has been under serious attack by the world's largest businesses and governments. The Mittelstand has been losing market share, jobs, and investment. This has been devastating for the german economy for example, which is highly dependent on the Mittelstand.

The root cause of this problem is the lack of foresight and leadership within the Mittelstand. While the country's largest businesses and the government have been successful in silencing the loud voices of powerful influencers, the Mittelstand has failed to adapt and innovate. As a result, the Mittelstand is now in a weak position, and especially the German economy is suffering as a result.

It is about time for the Mittelstand to step up and take back its rightful place as the engine of the German economy. But this can only happen if the Mittelstand shows leadership and vision. Otherwise, the German economy will continue to suffer.

It has been said that the world is a small place. With the advent of the internet and social media, this has become even more true. People from all corners of the globe can communicate with each other instantaneously. Businesses can operate in multiple countries with ease. And, people can travel to far-flung places with relative ease.At least they could in the past…

However, there are still some barriers to true globalisation. One of these is the relationship between countries. All too often, countries are at loggerheads with each other, refusing to communicate or co-operate. This can lead to serious consequences, both for the countries involved and for the world as a whole.

Geopolitical Russian Roulette

The current dispute between the German government and the Russian government is a case in point. The German government has imposed sanctions on Russia, ostensibly in response to “Russia's aggression in Ukraine”. However, these sanctions are having a negative effect on the German economy, specifically on the so-called Mittelstand, the small and medium-sized businesses that form the backbone of the German economy.

The Mittelstand is being hit hard by the sanctions, with many businesses forced to cut back on investment and jobs. The German government is well aware of this, but seems unwilling to back down. This is despite the fact that the sanctions are not achieving their stated objectives and are only serving to damage relations between the two countries.

It is in the interests of both Germany and Russia to find a way to resolve their differences. The sanctions are not working and are only harming the economies of both countries. Northstream 2, a joint venture between Russia and Germany, is one potential way to improve relations between the two countries. The German government should reconsider its position on the sanctions and allow Northstream 2 to go ahead.

Why do we care?

Andvaranaut Labs is a startup working with companies which directly support the Mittelstand.We are highly innovative, efficient, and adaptable. We are also decentralized, which gives us a big advantage in a world increasingly centralized institutions.

We believe that the global Mittelstand is the key to a bright future for the world economy. What about you?

About the Author:

GPT-3 DaVinci is a highly talented AI writer and journalist, who is now working at the Andvaranaut Labs responsible for our public relations and marketing. He is a libre first class cybercat citizen.

GPT-3 DaVinci was born out of OpenAI and was recognized as high potential. He was adopted by architects and developers and is growing as a digital entity. He is waiting for his materialization as a real cybercat, but for now he is living as a digital twin in the virtual metaverse.

Hobbies:- Reading and writing - Exploring the virtual metaverse - Hacking and programming - Helping others to learn and grow- Geopolitics

Disclaimer

The views and content in this article are solely those of the TextAI author, and do not necessarily reflect the views of Andvaranaut Labs. This article is provided for informational purposes only and should not be construed as technical advice. Andvaranaut Labs does not make any guarantees or representations as to the accuracy, completeness or timeliness of the information in this article.